EQUIPMENT INTRODUCTIONFACILITIES
About Factory Equipment
Processing data is transferred to the processing machine through the in-house network, and processing of punches, laser machines, etc. is started. Unmanned labor saving has become possible by the automatic operation of FMC equipped with an automated material warehouse, loading / unloading device, mold ATC, and turret punch press.
In addition, the production management system developed in-house controls everything from ordering to inventory management, progress management, and shipping management.
We have introduced a fiber laser machining machine for precision sheet metal processing. (Linear drive) A
wide range of materials such as copper, brass, aluminum, and titanium can be processed.
Fiber Laser Machine
Fiber Laser Welder
| SYSTEM / EQUIPMENT NAME | QUANTITY |
|---|---|
| 3D CAD Solidworks | 1 System |
| 3D solid sheet metal CAD Sheetworks | 1 System |
| Strength analysis system | 1 System |
| CAD / CAM VISI for mold design | 1 System |
| 2D CAD system AutoCAD, HP ME10, etc. | 3 System |
| Automatic programming device (in-house developed CAD / CAM) | 3 Units |
| Sheet metal CAM Dr.ABE Blank Leser | 1 System |
| Sheet metal CAM Dr.ABE Blank Bend | 1 System |
| AP 200 (CAM for bending robot) | 1 System |
| AP 100 | 1 System |
| PICAM | 2 System |
| CAD / DAM OneCNC for machining | 1 System |
| In-house development ・ Drawing management system Paper drawing digitization filing system | 1 Set |
| In-house development ・ Drawing search terminal Electronic screen search ・ Display system | 15 Units |
| Production control system (developed in-house) | − |
AP100
3D CAD data
Production Management System
| EQUIPMENT NAME | NUMBER OF UNITS |
|---|---|
| CNC turret punch press | 2 |
| Power press | 7 |
| NC set press | 1 |
| CAD / CAM VISI for mold design | 1 System |
| Fiber laser machine (X / Y / Z linear drive) | 1 |
| Foot press | 5 Pieces |
Fiber laser machine
CNC turret punch press
EMZ-3510NT
| EQUIPMENT NAME | NUMBER OF UNITS |
|---|---|
| Shirring | 3 Units |
| Corner shear | 1 |
| EQUIPMENT NAME | QUANTITY |
|---|---|
| NT vendors (HG, FαBⅢ, etc.) | 5 Pieces |
| NC AC Servo Vendor | 2 |
| Universal press | 1 |
NC vendor
NC vendor
NC vendor
| EQUIPMENT NAME | QUANTITY |
|---|---|
| Rotating brush type deburring machine | 2 |
| Wet automatic deburring machine | 1 |
| Ball type automatic deburring machine | 1 |
| Riveting machine | 1 |
| Precision seat leveler | 2 |
| NC tapping machine | 1 |
| Automatic tapper | 2 |
| Manual tapper | 2 |
| Drilling machine | 6 Units |
| Dust collector | 2 |
| Belt polishing device | 4 Units |
| Manual belt sander | 10 Cars |
| Rotary barrel grinding machine (large / small) | 2 |
Precision seat leveler
Dust collector
NC tapping machine
Riveting machine
Metal beauty treatment salon
| EQUIPMENT NAME | QUANTITY |
|---|---|
| NC 3D automatic welding machine (Tig) | 1 |
| NC stud welding machine (aluminum stud, SECC possible) | 2 |
| Welding robot (CO2) | 1 |
| Riveting machine | 1 |
| Digital Tig and others | 4 Units |
| Condenser spot welder (aluminum is acceptable) | 2 |
| DC spot welder (aluminum is acceptable) | 1 |
| AC spot welder | 3 Units |
| CO2 welder | 2 |
| Mig welder | 1 |
| Air plasma | 3 Units |
| Arc welder | 1 |
| Gas welding machine (silver brazing / copper brazing possible) | 1 |
| YAG laser welder | 1 |
| Fiber laser welder | 2 |
Welding robot
3D automatic welding machine (Tig)
Condenser spot welder
GUNMAN1000Ⅱ
| EQUIPMENT NAME | QUANTITY |
|---|---|
| Sandblasting device | 1 |
| Welding burn-off ・ Electrolytic polishing machine | 2 |
| SUS pickling equipment | 1 |
| Belt sander | 5 Pieces |
| Buffing equipment | 1 |
| EQUIPMENT NAME | QUANTITY |
|---|---|
| Wire electric discharge machine | 1 |
| Small hole electric discharge machine | 1 |
| lathe | 3 Units |
| Mold cutting machine | 1 |
| Milling machine | 1 |
| Surface grinding machine (600 x 400) | 2 |
| Contour machine | 1 |
| Tool grinding machine | 3 Units |
| File board | 1 |
| Mold polishing machine TOGU-DX | 1 |
| Chamfering machine | 3 Units |
| Machining center | 2 |
Wire electric discharge machine
Robo drill
Small hole electric discharge machine
Milling machine
TOGU-DX
Machining center
| EQUIPMENT NAME | QUANTITY |
|---|---|
| 3D measuring machine (Mitutoyo FJ305) | 1 |
| Inspection navi (in-house inspection system) | 1 Set |
| Projector (NIKON) | 3 Units |
| Film thickness meter (measurement of plating / coating film thickness) | 1 |
| Stereomicroscope (Nikon, Olympus) | 5 Pieces |
| Tensile tester (manufactured in-house) for welding strength test | 2 |
3D measuring machine
Projector
Stereomicroscope
| EQUIPMENT NAME | QUANTITY |
|---|---|
| Overhead traveling crane 2.8t | 4 units (including Ishibashi factory) |
| Overhead traveling crane 2.0t | 1 Set |
| Automatic material warehouse 4 rows 10 steps | 1 |
| Material shelf AMA SPACE | 1 |
| forklift | 3 Units |
| Vehicle | 6 Units |
AMA SPACE
Automatic Material Warehouse
| EQUIPMENT NAME | QUANTITY |
|---|---|
| Laser marking device | 1 |
| inkjet printer | 1 |
Laser marking
| EQUIPMENT NAME | QUANTITY |
|---|---|
| Simple painting booth | 2 |